Tus nqi tseem ceeb ntawm Horizontal Machining Center (HMC) nyob rau hauv automotive manufacturing yog nyob rau hauv "ib-lub sij hawm clamping, plaub- sided machining, nruam lag luam," ib txhij optimizing lub voj voog ntau lawm, precision, thiab nqi ntawm vaj tse xws li lub tog raj kheej blocks, lub tog raj kheej taub hau, thiab kis tau tus mob. Raws li cov ntaub ntawv tshaj tawm cov kab ntau lawm los ntawm 2025-2026, nws cov ntsiab lus tseem ceeb ntawm daim ntawv thov tuaj yeem muab sau ua plaub lub ntsiab lus:
1. Multi-sab machining ua tiav nyob rau hauv ib qho clamping, nrog xoom datum drift.
Automotive cylinder blocks, lub tog raj kheej taub hau, thiab cov chaw xa xov hluav taws xob tag nrho muaj plaub/tsib -sab qhov system thiab pin qhov. HMC los ntawm tus qauv nrog 360℃servo teb lub rooj, nrog B-axis ± 0.001℃repeatability positioning, tso cai rau tag nrho cov milling, drilling, tapping, thiab tho txawv rau sab saum toj, sab, thiab kawg lub ntsej muag kom tiav ntawm tib lub pallet. Coaxiality yog lav los ntawm lub tshuab cuab yeej geometry, nrog qhov yuam kev Tsawg dua lossis sib npaug ntawm 0.01mm, txo cov datum drift los ntawm 60% piv rau ntau txoj haujlwm tig.
2. Dual -pallet pauv boosts khoom siv rau 85%
Dual-pallet (APC) pauv ua tiav hauv 6-8 vib nas this, tso cai rau kev ua haujlwm ib txhij ntawm ib sab thiab clamping rau lwm qhov, tshem tawm lub tshuab poob haujlwm. Rau txhua hli ntau lawm ntawm 10,000 lub tog raj kheej taub hau, OEE nce los ntawm 60% nrog ntsug machining mus rau 85%, thaum txo tus naj npawb ntawm cov cuab yeej tshuab los ntawm 30% thiab txuag 25% ntawm qhov chaw ua haujlwm.
3. Lub ntiajteb txawj nqus nti tshem tawm + siab -siab nti conveying kom ruaj khov ntau qhov tob tob machining
Kab rov tav spindle tso cai rau chips poob ncaj qha mus rau hauv qab kauv nti conveyor. Ua ke nrog 70bar siab- siab txias sab hauv, ntev, coiled chips nyob rau hauv 200mm sib sib zog nqus kab noj hniav yog tawg mus rau hauv 30-50mm ntu, zam kev txiav theem nrab. Cov cuab yeej lub neej txuas ntxiv los ntawm 15-20%, thiab qhov roughness ntawm qhov chaw yog txo los ntawm ib qib, ua rau nws tsim nyog rau cov kab noj hniav sib sib zog nqus thiab cov khoom ntxeem tau xws li lub cav thaiv thiab lub cev valve.
4. Scalable FMS, Ib qho -Click Upgrade rau Unmanned Production Line
Pallet warehouse (6-200 txoj haujlwm) + neeg hlau interface tso cai rau ntau HMCs los txuas rau hauv kev tsim khoom lag luam. Lub hauv paus tswj software cia li faib cov pallets, cov kev pab cuam, thiab cov cuab yeej raws li kev txiav txim, ua tiav 24/7 tsis siv neeg ua haujlwm, txo cov nqi tsev los ntawm 15-20%, thiab yooj yim tshaj 100,000 units hauv ib xyoos.
Piv txwv daim ntawv thov: BMW's Berlin cog siv Grob G550 tsib-axis HMC los tsim plaub- lub tog raj kheej taub hau. Nrog rau Z-axis mus ncig ntawm 1020mm thiab hneev taw tsuas yog 3.8 × 6.3m, ib pawg ntawm 5 HMCs hloov 50 lwm cov cuab yeej siv tshuab, txo lub sijhawm ua haujlwm los ntawm 40%. Kev nqis peev pib twb qis dua tus nqi cog lus sab nraud, thiab plaub lub tshuab zoo sib xws tau ntxiv tom qab.
HMC siv lub "kab rov tav spindle + rotary rooj + ob lub pallets" system los ntim ntau -faceted machining, sib sib zog nqus nti nti tshem tawm, thiab batch voj voog lub sij hawm rau automotive lub cev qhov chaw. Nws yog cov cuab yeej tseem ceeb rau lub cav, kis tau tus mob, thiab hluav taws xob tsav vaj tsev cov kab ntau lawm ntawm kev ua haujlwm tsis muaj neeg siv thiab tus nqi qis.